Need More Sustainability Results?

Many companies want real environmental sustainability results. Sustainable Manufacturing XPS™ assists by generating technical process efficiency improvement ideas to reduce wasted materials, energy and pollution. It also helps with implementing sustainability projects and tracking KPI metrics.

Balancing Profits Sustainability-Woman Holding Coin-Globe

Sustainabililty Tool

Guides you step by step to achieve sustainability results.

Software

Cloud-based software for your desktop and mobile phone.

Focus on Results

Our tools are simple to use and provide fast, actionable results.

Magnitude of Hazardous Waste Generation

In the United States, there are over 100,000 environmental professionals working hard every day to comply with Federal, State and local environmental regulations and environmental permits. Despite their best efforts, a substantial amount of land, air and water pollution is generated.

According to the Federal Register, there are approximately 160,000 sites generating 11.8 billion pounds of hazardous waste each and every year. Additionally, it is costing manufactures hundreds of billions of dollars each and every year to generate this waste!

Hazardous Waste Generation in Perspective

UN Indicator 12.5

Substantially Reduce Waste Generation

By 2030, substantially reduce waste generation through prevention, reduction, recycling and reuse.

At PROCOR, we’re supporting the circular economy principle of eliminating waste and pollution by helping companies improve process efficiency and implement innovative source reduction programs.

EPA Waste Management Hierarchy

The EPA encourages source reduction as the most environmentally preferred pollution reduction strategy.  However, from a review of 175 sustainability scorecards shown in annual reports, less than 7% reported any source reduction activities.

EPA Waste Hierarchy

Source Reduction:

Differs from all of the other categories because the waste is not created in the first place.  All of the other categories deal with what to do with a waste after it is generated.

Sustainable Manufacturing XPS

Sustainable Manufacturing XPS™ can help your company achieve source reduction by reducing wasted raw materials, energy and pollution.  Your sustainability results will increase.

Graph showing increasing value

It logically asks the right questions to quickly identify opportunities to improve your system. Simply use your cell phone or computer to answer multiple choice questions. Several ideas will be suggested and you can determine which ideas will best help you meet your sustainability goals.

Sustainable Manufacturing XPS also helps with results measurement. Sustainability metrics include:

  • Emissions Reduction CO2
  • Emissions Reduction GHG
  • Emissions Reduction HAP
  • Emissions Reduction NOx
  • Emissions Reduction PM10
  • Emissions Reduction PM25
  • Emissions Reduction SOx
  • Emissions Reduction VOC
  • Energy Reduction
  • Hazardous Material Usage Reduction
  • Hazardous Waste Reduction
  • Material Waste Reduction
  • Non-Hazardous Waste Reduction
  • Water Usage Reduction
Targeted Waste Reduction

Targeted Waste Reductions

Sustainable Manufacturing XPS™ can help reduce wastes that will make substantial environmental impacts. It has the capability to help you eliminate a hazardous component in a waste stream to render the component non-hazardous. It can also reduce materials in wastes to help make waste disposal, recycling or reuse easier.

Supply Chain Sustainability Initiative

The Supply Chain Sustainability Initiative expands process efficiency improvement efforts to multiple sites, culminating in substantial environmental sustainability results and demonstrating your environmental stewardship.

Enhanced Results at Your Finger Tips

Sustainable Manufacturing XPS™ will calculate all unit conversions for you to measure KPI’s for each individual site and the aggregate total for all sites.

Goals

We can help you customize solutions to meet your cost reduction goals and increase your sustainability results.

Projects

Projects can be designed to focus on a target, such as Greenhouse Gas Emissions, or on any system area.

Funding

Projects can be funded directly through the corporation or through the supply chain members.

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ISO 14001 and ISO 50001

Sustainable Manufacturing XPS™ enhances an ISO 14001 Environmental Management System and an ISO 50001 Energy Management System by supporting continuous process improvement, cost reduction and environmental sustainability. It provides a technical review of your systems to identify specific sustainability opportunities.

Systems

The Process Efficiency XPS™ Suite has nearly 200 Systems available to help you meet your goals. To learn more about how the systems work, click below:

How Systems Work
List of Systems

SUSTAINABLE MANUFACTURING XPS™ INCREASES SUSTAINABILITY RESULTS

Engages Employees at Every Level to Make an Impact

Preventing industrial pollution requires a team effort. Sustainable Manufacturing XPS™ helps you engage your employees, providing technical system knowledge to successfully develop and implement sustainability projects.

Who replaces a leaking seal in a benzene pump to reduce benzene emissions.

Who improves transfer efficiency in a spray booth to reduce paint sludge waste.

Who regularly prevents process upsets.

Who can fix a bad batch by telling production how to make the correct adjustments.

Who collects accurate data and analyzes it to optimize a process.

Who reduces product changeovers and thereby reduces waste from line cleanings.

Who runs multiple simulations to create the most efficient process.

Who figures out the problem and quickly fixes it before it spirals the process out of control.

Who goes beyond including only waste disposal costs and accounts for the total cost of waste so that accurate and informed process improvement decisions can be made.

Who work hard everyday to improve system and process efficiency.

Sustainable Manufacturing XPS

Making it easy for companies to improve sustainability and reduce costs

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Using Cell Phone to Collect Process Data