SaaS Products2023-12-02T00:58:52-05:00

SaaS Products Tailored to Your Manufacturing Process

Systems As Building Blocks

When you walk through a manufacturing site you see many different Systems. The further you walk, the more Systems you will see. It is these Systems and their interactions that are the building blocks that make each site unique.


Process Efficiency Toolbox™

Guides you through a technical review of your systems to identify efficiency opportunities that are specific to your manufacturing processes.

3 SaaS Product Groups

  • Process Optimization XPS™
  • Sustainable Manufacturing XPS™
  • Troubleshooting XPS™

285+ Systems

License any number of these systems for any of our SaaS product groups to create a customized solution to meet your goals and budget.

Flexible Pricing

Structured so you only pay for what you need with individualized product groups and systems.

Return on Investment

Our products are designed to deliver value.  You can get started very inexpensively with 1 software product and 1 system. After you see the results, you can add more systems as needed.  Low Risk, High Reward.

Process Efficiency Toolbox

Process Efficiency Toolbox™

The Best Technical Tools for Manufacturing Process Efficiency Improvement.
Reduce Costs and Improve Your Operations!

3 Knowledge Category Groups and 285+ Systems

Process Optimization

Ultimate optimization tool. Includes Capacity Increase, Process Design, Downtime Prevention, Quality Improvement and Safety Improvement.


Process efficiency tool for Material Waste and Energy Reduction, Emissions Reduction, Hazardous Material Usage Reduction, and Water Usage Reduction.


Technical resource to get your process back up and running quickly and to minimize process upset conditions.

See Process Efficiency Toolbox™ in Action

Try before you buy without a credit card.  Simply create an account for a free 14 day limited trial.

Using Cell Phone to Collect Process Data
Powerful Software Tools for Process Improvement

The Process Efficiency Toolbox™ is Powerful and Easy to Use

Answer Questions

Simply answer specific system questions with multiple choice answers.

Software Generates Ideas

Process efficiency improvement ideas are generated based on artificial intelligence logic and expert system analysis.

Pick Your Target

You determine which ideas make sense to pursue based on your goals and budget.

Key Performance Indicators

Process Efficiency Toolbox™ has built in measurement and tracking capability for 25 key performance indicator metrics.

KPI Metrics
Technical Training

Technical Training

Process Efficiency Toolbox™ is a training tool for your technical employees. They will gain technical knowledge to make systems more efficient, reducing costs and wasted material and energy.

Deployment Options

Process Efficiency Toolbox™ is easy to use, and you decide the best method to deploy it at your company. We have listed three options for you to consider.

Engineers and Technical Employees

Use your own team of existing employees.

Co-op and Intern Students

Have co-op or intern students gather the data.

Professional Engineering Services

Use PROCOR engineers to implement.

Frequently Asked Questions

How is the Process Efficiency Toolbox™ different from idea management software?2022-07-18T16:28:52-05:00

Idea management software comes with no ideas.  Typically, ideas are added by crowdsourcing and the ideas are selected by a search or a scoring system.  Scoring can often be quite misleading. If everybody scores the idea, then the score tends to become diluted. If an idea is scored by a small group, then the score can easily be biased.

The Process Efficiency Toolbox comes already populated with process improvement ideas, questions and rule logic.  An idea is only presented when the artificial intelligence believes it is applicable.   For example, assume a corporation has 20 plants and has added a great reverse osmosis idea. Only the users who answer questions in a specific way will see the new idea. If 12 plants don’t have a reverse osmosis system, then they will never see the idea because it doesn’t apply to them. If 4 more plants are utilizing a sodium bisulfate pre-treatment, they will never see the idea because it doesn’t apply. If 2 more plants are using well water as the feedwater, they will never see the idea because it doesn’t apply. Only 2 plants will ever see the idea because it only applies to their plants.

Why do I need any more ideas when I already have enough ideas?2020-02-13T09:06:04-05:00

Our ideas are generated by a logic rule based approach.  This approach is thorough to prevent any missed opportunities.  Our ideas are non-biased, whereas many existing ideas are based on what is already familiar.   It is often true that “you can’t see the forest through the trees” meaning focusing on small ideas and missing the big opportunities.

How can individual systems model my production process?2022-03-31T12:22:08-05:00

Manufacturing processes are composed of unique combinations of individual interacting systems.  Our systems are the building blocks for a unique process.  The interactions between systems are addressed in the questions asked.  Questions can function to weave systems together.  This allows each system relationship to be handled uniquely.  If another system is present, then more detailed questions will be asked based on answers provided.  This will very quickly lead to very specific system relationship questions being asked.

I don’t understand how a generic system name can relate to my specific system?2022-03-31T12:21:02-05:00

The first few questions asked will typically drill down to your very specific system.  For example, we have a “pump” system rather than the following systems:

  • pumps, centrifugal
  • pumps, gear
  • pumps, magnetic drive
  • pumps, air diaphragm
  • pumps, peristaltic
  • pumps, electric
  • pumps, water

The first few questions asked in the pump system will narrow down your specific pump to the degree required to provide process improvement ideas.  The questions also allow for helping a user even if pieces of information are unknown.

Another reason for not specifically naming all subsystems is that this would have created many hundreds more systems.  This would have made the tool harder to use.

No matter who you are, we can help.

Improving process efficiency, reducing waste and material cost impacts many different functional areas.  Process Efficiency Toolbox™ can help you reach your goals.

Trying to make your production processes more efficient with limited resources? Learn how Process Optimization XPS™ can help you.

With disposal costs rising, it’s hard to meet your waste disposal budget. By using Sustainable Manufacturing XPS™ to reduce some of the more difficult to dispose of wastes, you can stay under budget.  This tool offers targeted waste reduction solutions.
There is a lot of pressure to hit cost reduction program targets. Process Efficiency Toolbox™ assists companies in implementing technical cost reduction ideas that help organizations become more efficient, often exceeding cost reduction program targets.

When equipment goes down and every minute counts, Troubleshooting XPS™ is the tool you need to get your process up and running quickly.

There is increasing pressure to meet key business objectives. Process Efficiency Toolbox™ identifies technical process efficiency ideas that will cut costs, reduce downtime, reduce defects and improve environmental sustainability to help you exceed your key performance indicator targets.
Many business owners want to become more sustainable, but they worry about the impact on profitability.  Process Efficiency Toolbox™ can help companies increase both profitability and sustainability simultaneously, so that owners can focus on growing their business.

Most continuous improvement professionals are under pressure to meet their process improvement goals.  Process Efficiency Toolbox™ uses artificial intelligence to generate fresh and intelligent process improvement ideas to enhance current employee idea programs.  With this additional process improvement power, your goals can often be easily achieved.

Most safety professionals are under pressure to meet their safety goals.  Process Efficiency Toolbox™ generates fresh and intelligent safety improvement ideas to reduce injuries and lower OSHA recordable rates and lost workday cases.

Many companies want more environmental sustainability results.  Sustainable Manufacturing XPS™ can assist by generating technical process efficiency ideas to reduce wasted materials, energy and pollution.  Sustainability professionals can then easily track and report on key performance indicators.

With technical employee turnover rising, a lot of time is required to train new employees. Process Efficiency Toolbox™ provides a training tool customized to your processes. This results in faster and more effective employee training, helping new employees reach full productivity sooner.

Process Efficiency Network

Click the button below to create a free account and visit the Process Efficiency Network™.

Looking for help? Get in touch with us

Using Cell Phone to Collect Process Data
Go to Top